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Parts List

Parts List

Tools List

Tools List

Detail J & Detail K (Post Bracket)

TOOLS USED

  • Pop Rivet Gun

  • Mallet

  • Screwdriver

PARTS USED

  • 8484380 REF1 (Strip, Scuff)

  • 819-2839/815-9723 (Tube, Post Support/Bracket, Post Support).

  • 340-2200 (AD-66-H Rivet, Pop)

  • 819-2839 (Tube, Post Support)

  • 244-5683 (Bumper, Rubber w/ Insert)

  • 848-5354 (Post, Bumper Holder).

  • 385-5900 (#10 External Lock Washer)

  • 3352322 (10-24x .625 PHMS PHIL).

  • 815-9723 (Bracket, Post Support)

  • 390-3835 (Nut, Barrel Combo .312X1 .50 ZP)

  • 365-3898 (.250-20X 500 BHSCS ZNC PC80)

  1. Take part number 8484380 REF1 (Strip, Scuff) and place on bottom side of part number 819-2839/815-9723 (Tube, Post Support/Bracket, Post Support).

    a. Ensure to line up the holes on both parts. b. Ensure the orientation of the scuff strip: the chamfered/pointed end should point towards the post tube.

  1. Put part number 340-2200 (AD-66-H Rivet, Pop) in each of the three holes on the flat part of part number 819-2839 (Tube, Post Support).

  1. Use the Pop Rivet Gun to set the three rivets.

4. Place a fourth part number 340-2200 (AD-66-H Rivet, Pop) in the fourth hole on the curved part of part number 819-2839 (Tube, Post Support).

5. Use the Pop Rivet Gun to set the fourth rivet.

6. Repeat steps 1-5 to create a second post bracket/tube subassembly

  1. Place part number 244-5683 (Bumper, Rubber w/ Insert) inside circular end of part number 848-5354 (Post, Bumper Holder).


  2. Secure part number 244-5683 (Bumper, Rubber w/ Insert) by hitting the top with a mallet.

  3. Repeat steps 7-8 for the second subassembly.

  4. Slide part number 385-5900 (#10 External Lock Washer) onto part number 3352322 (10-24x .625 PHMS PHIL).

    1. Use screwdriver (yellow) to screw parts from step 10 into hole at the top of part number 244-5683 (Bumper, Rubber w/ Insert).

  5. Repeat Steps 10-11 for the second subassembly.

  6. Place part number 848-5354 (Post, Bumper Holder) into part number 815-9723 (Bracket, Post Support) for both sides.

    1. Insert with holes lined up.


  7. Take part number 390-3835 (Nut, Barrel Combo .312X1 .50 ZP) and place it into the top hole that lines up with where the Bumper Holder Post was just inserted on part number 815-9723 (Bracket, Post Support).

    1. Apply Blue Removable Thread locker? Not seen in video


  8. Hit Barrel Combo Nut with mallet until it is fully in the hole.

  9. Repeat Steps 14-15 for the hole directly under the top hole.

  10. Repeat steps 14-16 for the other side.

  11. Flip over both assemblies

  12. Place two of part number 365-3898 (.250-20X 500 BHSCS ZNC PC80) in the same holes facing outboard.

  13. Using a screwdriver, screw both of part number 365-3898 (.250-20X 500 BHSCS ZNC PC80) into place

  14. Use another screwdriver on the other side of the assembly to ensure parts are secure

  15. Repeat steps 19-21 on the other side.

  16. Put both assemblies together and wrap the bottom in yellow tape